Continuous Reel to Reel

MSI's Tin-Reflow plating process reduces the internal stresses that are believed to contribute to the growth of Tin Whiskers.

After plating a product with matte tin, the product is then processed through a fluxing agent followed by a series of heat cycles. It is heated to just above the liquidus state (only the tin layer reflows), and is quenched to quickly bring the Tin back to a solid state, thereby greatly reducing Tin’s natural tendency to whisker.

MSI's Palladium Nickel plating provides a technologically advanced coating that is superior to hard gold, providing greater wear resistance, ductility and thermal stability. It is only offered in reel-to-reel plating. When used for electrical contact surfaces. Palladium-Nickel coatings frequently use a thin gold overplate to further enhance the surface wear resistance and provide greater lubricity.

 

MSI's Tin-Lead plating conforms to MIL-P-81728A and offers excellent solderability and good corrosion resistance. Tin-Lead is soft and very ductile, and color can range from a matte gray to a very bright finish. A matte Tin-Lead finish is often used on electronic hardware when solderability is required.

 

Inhibit W is a proprietary continuous plating process that combines custom-designed, continuous plating lines with the best of chemical solutions to inhibit both crystalline growth and surface oxidation on pure tin deposits.

The drive to eliminate lead from electronics has resulted in the use of pure tin (SN) finishes as an economical lead-free plating option. The use of pure tin, however, poses significant risk for electronic systems with the propensity of crystalline growth “tin whiskers” and resulting failure risk.

The whiskers are elongated crystals typically 1mm or less in length and 103 microns in diameter that grow spontaneously. Their growth is unpredictable and may begin soon after plating or years later, producing significant concerns for the reliable operation of electron systems. Short circuits in low voltage, high impedance circuits, and contamination in sophisticated micro-electromechanical products, such as MEMS, from crystalline debris are major concern.

There are no industry-accepted, accelerated test methods designed to judge a particular processes propensity to grow whiskers, resulting with reliance on extensive test and accelerated field trials by major electronic and interconnect companies. Several years ago, successful results by chemical process manufacturers and extensive industry testing has brought process approvals leading to the Inhibit W addition to MSI’s continuous process capability.

Inhibit W is comprised of a combination of unique, state-of-the-art continuous process plating lines with chemical stations designed to both significantly reduce whisker growth tendencies and discoloration through oxidation of the tin deposit after thermal exposure. Inhibit W is typically combined with Nickel and Copper under-plating and with selective Gold and Palladium-Nickel selective finishes.

MSI's Tin plating conforms to MIL-T-10727C and is deposited in varying surface thicknesses. It also offers tarnish resistance. If a bright finish is desired, specify the bright acid tin process. Plated tin processes can achieve greater thickness than with fused tin. The Tin deposit is soft and very ductile, and color can range from matte gray to very bright. Salt spray testing is frequently used to verify corrosion resistance.

MSI's Silver plating provides excellent corrosion resistance on most metals, but it tarnishes easily. Replacing gold in many applications requiring good conductivity, Silver plating is usually used in sealed or protected environments. MSI's Silver plating conforms to QQ-S-365D and is available in Types I and II and Grades A and B with Matte and Semi Bright finishes.

 

MSI's Nickel plating usually supplied to QQ-N-290A is available in classes 1-2 and grades A-G. This universal coating can be deposited soft or hard, dull or bright and produces visual differences varying from almost white colorations to a heavy metallic, stainless steel like appearances. Corrosion resistance is proportional to thickness and surfaces are magnetic.

 

MSI's Gold plating produces a good corrosion and tarnish resistant finish with low contact resistance and excellent conductivity and solderability when required. Typically provided to MIL-G-45204C MSI's Gold plating is available in Types I, II, III, Grades A and C and all Classes 0-6. Finishes vary from bright to matte depending on the brightness of the underplating and the Grade and Type of gold used.

 

MSI's Copper plating is typically processed to conform with MIL-C-14550B and is available in I-IV classes of finish. This durable corrosion resistant process is available in a variety of different finishes, including Bright Acid for a buffing free, bright reflective finish and Cyanide for a dull matte finish. When used as an undercoat, it provides good conductivity properties and an excellent corrosion resistant base for Nickel and other coatings. MSI's Copper plating is frequently used as a mask in surface hardening procedures and provides good lubrication in metal forming operations.